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4250
High Voltage
Cable Tester
The 4250 is a self-contained high voltage cable tester optimized for testing cables quickly and easily. The intuitive software interface and flexible hardware system make testing cables quick and easy.
The Cirris 4250 cable tester combines the powerful Cirris OS software with the intuitive Cirris Adapter System to create a capable tester that can accurately analyze your cables for opens, shorts, miswires, and other errors.
It’s small footprint brings testing to your benchtop and is capable of testing wires with resistors, capacitors and diodes. With a 7″ color capacitive touch screen and wired or wireless ethernet, the 4250 makes testing easy and accessible.
The 4250 comes standard with 128 test points and can expand to 1024 test points in 128-point increments with expansion units.
High Voltage
Perform high voltage dielectric withstand (DW) and insulation resistance (IR) testing up to 1500 VDC (2000 VDC and 1000 VAC optional).
Compact & Expandable
Expansion boxes create up to 1024 test points (128 points per box). Small, lightweight, and self-contained for easy movement around production floor.
Essential Testing
Test for opens, shorts, miswires, and intermittent errors including components such as resistors, diodes, and capacitors. Efficient algorithms reduce time spent on testing.
Cirris Adapter System
Add test points with expansion boxes in 128 point increments. Test up to a maximum of 1024 test points per station.
Safety
High voltage current and voltage are limited to add operator safety and protect the tested device.
Network capable
Wired and wireless ethernet. Integrates with the Cirris Hub software to share test programs and network printers among multiple units.
Test Points
Base Unit 128 points; expandable to 1,024 points in 128-point increments.
Low Voltage Test
2 Wire
- Voltage: 4 VDC max
- Current: 3 μA to 6 mA
- Resistance: 0.1 Ω to 100 kΩ ± 1% ± 0.1 Ω, 100 kΩ to 5 MΩ ± 10%
4 Wire
- Voltage: 4 VDC max
- Current: 1 mA to 1 A
- Resistance: 0.001 Ω to 10 Ω ± 2% ± 0.001 Ω
Component Tests
- Diodes: Silicon, LEDs, zeners with breakdown > 4 V
- Resistors:0.1 Ω to 100 kΩ ± 1% ± 0.1 Ω, 100 kΩ to 5 MΩ ± 10%
- Capacitors: 5 nF to 100 μF ±10% ± 0.02 nF
- Twisted Pairs: Verify proper pairing in twisted pair cables
High Voltage Test
Insulation Resistance Test
- Voltage: 100 to 1500 VDC ± 5% (2000 VDC optional), 50 to 100 VDC ± 5V
- Resistance: 5 MΩ to 1000 MΩ ± 10%
Dielectric Withstand Test
- Voltage: 50 to 1500 VDC (2000VDC, 50 to 1000 VAC optional), < 100V ± 5% ± 5V, ≥ 100 ± 5%, 10ms to 120s or 1 to 7200 cycles
- Current Limit: 0.1 mA to 1.5 mA
- Max Capacitance Per Net: 150 nF @ 300 VDC, 90 nF @ 500 VDC, 45 nF @ 1000 VDC, 30 nF @ 1500 VDC, 9.5 nF @ 1000 VAC
- HV Energy Limit: 35 mJ
- HV Charge Limit: 45 μC
* When using 2000VDC, systems should be limited to 512 Test Points
Max Points Per Net
100
Digital Input/Output
4 Inputs* / 6 Outputs, 24 V max, open collector outputs
* 2 inputs are available only via scripting or Easy-Wire Software
Test Point Interface
Cirris Adapter System
User Interface
- Display: 7” color graphical display with capacitive touch screen (800 X 480 pixel resolution)
- Interface Languages: English, German, Spanish, and French.
- Memory: Internal memory for test program storage (8GB or more)
- File transfer: Transfer test programs either by connecting directly to a PC or using a USB flash drive.
- Printing: Local label printing via serial port. Network printing via optional Cirris Hub™ software.
- Optional PC control: Additional advanced features via Easy-Wire® software
Power
100-240V~, 50-60Hz, 1.2A
Dimensions (width x height x depth)
- Main Unit: 17.4 x 5.2 x 6.7 in. (44.1 x 13.2 x 17.0 cm)
- Add-on Box: 6.3 x 5.2 x 6.7 in. (16.0 cm x 13.2 cm x 17.0 cm)
Note: Dimensions are approximate. Contact factory for exact product dimensions.
Weight
- Main Unit: 11.35 lb (5.15 kg)
- Add-on Box: 5.00 lb (2.27 kg)
Product Options
4250 Base Unit
Base Unit Voltage and Test Points
- 1500 VDC Base Unit with 128 points (C4250-1500)
- 1500 VDC Base Unit with 64 points (C4250-1564)
- 2000 VDC Base Unit with 128 points (C4250-2000)
- 2000 VDC Base Unit with 64 points (C4250-2064)
4250 Expansion Unit
Increase the test point count in your system by adding up to seven expansion boxes for a maximum of 1024 test points. Seven add-ons can be mounted in one or two rows. An internal cable (CBL-1024) must be used when using seven expansion boxes.
- 1500 VDC 128 points (C4250-E15)
- 2000 VDC 128 points (C4250-E20)
4250 AC Option (AC1K-4250)
Adds AC high voltage capability up to 1000 VAC.
4250 Scripting Option (SCPT-4250)
Scripting can make your tester more flexible to customize a test process for a unique task. Examples for using scripts:
- Create complex tests that are easy for line workers to use.
- Provide extra control external devices such as lamps, hold-down clamps, markers, etc.
- Add flexibility when testing devices such as switches, gas fuses, zener diodes, bi-color diodes, etc.
- Interact with sensors to verify color and lighting of LEDs.
- Display operator prompts and messages.
- Hipot different nets at different voltages.
4250 PC Control (PCC-4250)
Control the 4250 using a Windows PC running Easy-Wire software. Easy-Wire license required.
Easy-Wire Software (SOFT-EW)
Provides added capability to control the 4250 tester. 4250 PC Control required.
Cirris Server Software (LANL-EW)
Use Easy-Wire software to share test information on a network.
4250 Data Collection (SPC-4250)
Allows the 4200 to save test data which can then be imported into a spreadsheet or third party SPC data processing program. You can use the data to analyze and improve product quality or to generate reports for either your customers or in-house management team.
4200 Series Performance Verification Kit (PCHK-42)
Allows you to verify the calibration and proper functionality of the 4250 tester.
Digital IO Expansion Module (DIO-MOD)
The 4250 Tester comes standard with four inputs and six outputs. The Digital IO Expansion Module increases IO capability with 20 pins that can be configured to either inputs or outputs, and eight output-only pins. Use Digital I/O to add automation devices, such as start buttons, clamping mechanisms, status lights and audio output.
Post Credit to: Cirris
